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Immersion Heaters Screw Plug Immersion Heaters Flanged Immersion Heaters Over The Side Immersion Heaters Pipe Insert Immersion Heaters |
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Tubular Heaters Straight & Formed Tubular Heaters Finned Tubular Heaters |
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Duct Heaters High Temperature Duct Heaters Low Temperature Duct Heaters |
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Circulation Heaters Flange Circulation Heaters Screw Plug Circulation Heaters |
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Flexible Heaters Silicone Rubber Heaters Kapton Heaters |
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Cartridge Heaters High Density Cartridge Heaters |
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Band Heaters Mica Band Heaters Ceramic Band Heaters Mineral Insulated Band Heaters |
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Strip Heaters Mica Strip Heaters Channel Strip Heaters Finned Channel Strip Heaters |
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Coil and Cable Heaters Coil Heaters Cable Heaters |
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Drum Heaters Silicone Drum Heaters Mica Drum Heaters |
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Enclosure Heaters Silicone Enclosure Heaters Tubular Enclosure Heaters |
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Temperature Sensors Thermocouples RTD's |
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Control Panels Enclosures (NEMA 1,4,4x & 12) |
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Tubular Heaters / Straight & Formed
Industrial Tubular heaters are highly adaptable to most applications where electrical heating is required. They can be used in their straight form or bent into various shapes. Tubular heaters can be used in free air, clamped to a surface, placed inside a groove or cast into metal. These versatile heating elements are available in
- steel,
- copper,
- stainless steel or
- Incoloy
outside sheath and can be utilized in application temperatures of up to 1400º F.
INDUSTRIAL APPLICATIONS FOR STRAIGHT & FORMED TUBULAR HEATERS:
- FORMING MACHINES
- HEATING MOLDS & PLATENS
- IMMERSION INTO LIQUIDS
- RADIANT & CONVECTION HEATING
- EMBEDDED OR CAST INTO METAL
CONSTRUCTION:
Bucan tubular heaters use 80% Nickel 20% Chromium high grade coiled resistance wire as a heating core. This core is welded at both ends to pins that provide a cold section that varies in length depending on the application requirements. The coil-pin assembly is precisely centred inside a heavy gauge, oversize metal tube, and embedded inside a 96% pure, high-grade MgO insulating medium. This assembly is then compacted through a roll-reducing process that reduces the outside tube diameter to its final size, and transforms the MgO matrix into a rock-hard solid that acts as an excellent heat transferring medium, as well as an electric insulation with high dielectric strength. Finally, heaters are annealed inside a high-temperature furnace to eliminate internal stresses accumulated during the cold-forming and roll-reducing process to make them soft. Heating elements are then formed into special shapes, or supplied in their straight form. Proper electrical terminations are added to the final product.
Tubular Heater Specifications Table
| Tubular Diameter (inches) | Maximum Voltage | Maximum Amps | Minimum Ohms per heated length (inches) | Maximum Ohms per heated length (inches) | Minimum Sheath length (inches) | Maximum sheath length (inches) |
| 0.260 | 240 | 15 | 0.1 | 17 | 11 | 240 |
| 0.315 | 300 | 30 | 0.06 | 20 | 11 | 240 |
| 0.375 | 600 | 30 | 0.05 | 20 | 11 | 240 |
| 0.430 | 600 | 40 | 0.05 | 20 | 11 | 240 |
| 0.475 | 600 | 40 | 0.05 | 20 | 11 | 240 |

| Overall length (inches) | 11-20 | 21-40 | 41-70 | 71-100 | 101-140 | 141-170 | 171-200 | 201+ |
| Tolerance in sheath length (+/- in) | 0.1 | 0.125 | 0.16 | 0.19 | 0.22 | 0.25 | 0.375 | 0.5 |
| Tolerance in heated length (+/- in) | 0.25 | 0.5 | 0.9 | 1.130 | 1.4 | 1.65 | 2 | 2.38 |
| Min. unheated length (inches) | 1 | 1.25 | 1.5 | 1.625 | 1.75 | 2.25 | 2.25 | 2.5 |
SPECIFICATION SHEETS
Watt density & sheath material
Termination styles
Mounting accessories & moisture proofing
Also see our selection of:
Finned Tubular Heaters |
Screw Plug Immersion Heaters |
Flanged Immersion Heaters |
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